Learning as I go

I found out that my truck does not have a proportioning valve on it. What I thought was the prop valve, the junction of front and brake lines right after the master cylinder, is in fact an electric switch that lights an idiot light on the dash, if either the front or rear brake lines lose pressure.

Odd, what I learn when I actually pull out the repair manuals.

I got the sumbitch

I spent the entire afternoon underneath the truck. After another 4 1/2 hours working on it, I got the rear brake lines removed. The line running from the proportioning valve, under the engine and to the passenger's side frame rail was in great shape. Maybe due to being buried under 2 inches of oily crud for no telling how many years. After I got all of the muck off of the crossmember and off of the steel line, I reinstalled the one good brake line.

It went back in pretty smoothly and should give me a good point of reference to make sure I get the other lines installed properly. The rest of the rear lines are really rust and weak. I do not think they are worth reusing.

The only casualty, besides my knuckles - since the scarecrow is wearing my work gloves, was the rubber line that connects the main line to the smaller lines that service each rear brake. I was working around that hose, but eventually I realized that the line is 38 years old and not worth saving. Once I cut through the hose, I made much quicker progess, too.

Dirt Dauber habitat (aka The rear brakes)

Here is a picture of the driver's side rear brakes as soon as I got them opened up. I quit counting when I knockewd 40 nests out of there. The passenger's side was not as bad.

The good news, once I got most of the nests and dirt out of there, it looks like all of the parts are still in place, 37 years after installation!

I give up

I am going to remove the entire rear brake line set. I am not sure that I can separate the lines without a vice and a lot of cussing. So tonight I started removing the lines from the proportioning valve and the master cylinder. The line between the master cylinder and the prop valve does not have to come off, but it is a 6 - 8 inch line.

If I end up replacing the rest of the rear brake lines, this one should not cost very much, right!?!

The biggest problem with the new plan, under the engine I need to get to the clips holding the lines to the frame. And they are buried under some of the worst crud on the truck. Looks like a lot of scraping is on tap for this weekend!

Brakes to Grime

I planned to remove the rear brake line this afternoon. This was to be the third attempt and I would not surrender until the dang thing was off of the truck.

PB Blaster, heat, flare nut wrenches... threw everything I had at these 37 year old compression fittings. They won. The line is still attached to the truck.

So I pulled the front wheels and took a flathead screwdriver to the caked on crud and muck on the front suspension and frame parts that I could reach. I worked for two hours scraping anything that I could get to. Afterwards, I had another huge pile of crud under the truck. Since the truck is not drivable this time, I guess the pile will sit there, under the heap, until the next big rain.

While scraping, I tried to add up how long I have spent scraping under this truck. Best figure I could come up with, more than 10 hours, but less than 15. And I think another 5 hours would get most of the crud off of the truck and into the pile underneath.

Brake question

I just had a question about the emergency brake, but I don't know the answer.

If there is no brake fluid getting to the rear drums, will the emergency brake still work? I know that there is a fluid leak on the main line. So I know there is no fluid at the rear brakes.

Could this keep the emergency brake from holding? I thought the emergency brake was purely mechanical, so that you had brakes in case of a loss of brake fluid.

The manuals don't say.

Emergency Brake non repair 101

I pulled out the repair manual today and decided to tackle the Emergency brake. It has to work in order for the truck to pass inspection.

After making the written adjustments, with no change in performance, I decided to open up the rear brakes. Did you know that dirt daubers will nest in brake drums? I have photographic proof to post, someday.

Nothing seemed to be obviously out of place or missing inside of the rear brakes. But I still did not manage to make the emergency brake hold.

It's not about the pay...

When I finished working on The Boss Lady's car this weekend, I started cleaning it out. I found $1.03 in loose change under the floormats and seats. I would have added that cash to my truck fund, but I bought a soda instead.

Besides, it was kind of depressing to think that I worked on the car for 10 hours and all I got out of the deal was $1.03 in sticky change.

Right idea, wrong vehicle

Since the whole family is gone for the weekend, I wanted to work on the truck, but I spent all day working out some bugs on the wife's car.

Tomorrow I may mess around with the emergency brake on the truck. Or I just may take a nap.

Fuel line install

I cleaned up and re installed the fuel line. I did not find a suitable replacement for the missing clip, but it is one of four, the other three are holding the line tight and in place. I'll keep looking for another clip, but for now, it is good enough.

While under the truck, I switched up the install for the inline fuel filter. Now, the gas line after the filter makes a much less severe curve before the fuel pump. I was worried that the sharp turn might be restricting fuel flow. By using a longer section of fuel line, the curve is hopefully less restrictive.

Still trying to decide what I want to do about cleaning the fuel tank. I may try to clean it up myself, soon. Then I'll just need a $30 fuel sender and float set-up to be running a complete and clean fuel system.

Got it!

I swapped a set of truck wheels for some miscellaneous parts. So i have gotten busy the last couple of days, swapping out old parts for different old parts.

But the biggest move of all on the truck, is that I FINALLY got the fuel line removed from the truck. It was easy enough, save for the last clip holding the line to the frame. I mesed with that clip for an hour last night and for an hour this afternoon.

Turns out it was just a clip, through the frame, like all the others. But this one wrapped around the line and doubled back on itself. Plus it was really hard to reach. Not real sure how I'll get another clip back in there, but I'll worry about that another day.

Truck?,

What truck? I haven't had time to look at any trucks? And I sure haven't had time to disassemble any trucks.

Maybe if I quit my job.

Oh yeah, never mind.

Truck Update

I have not made any real progress on the truck, since getting most of the fuel system removed. I still have one rusty steel line to remove from the frame, but it parallels the brake line that I need to replace, so I'll remove them at the same time.

Since getting the tank removed, I have run the engine once. I hooked up a fuel line and filter to the pump and ran it straight into a can of clean gas. I can't drive it this way, but at least I can keep the truck running and starting.

I also made a few calls about getting the tank cleaned and sealed. There are a couple of radiator shops here in town that can do it. $75 to get it cleaned and another $75 to seal it seems to be the going rate. Unfortunately, all of these shops are on the far side of town, 20 miles or so from here. Eventually I'll have to make a special trip down there to drop off the tank.

Gasoline Dump

This afternoon I planned to get the old gas out of the truck tank and into gas cans, so that I could haul it to the city hazardous waste collection site. The main problem I had involved getting the gas from the tank into the cans for hauling.

So ignoring most common sense and safety, I dumped the gas into a 10 gallon bucket that we used to wash cloth diapers in. Then, I was going to pour the gas into the cans a little at a time with a funnel. The gas was really cruddy looking and I did not want 8 gallons sitting in a bucket for too long. But while I was getting ready to transfer the gas, I noticed that the rust and junk was settling quickly.

After a few minutes, I siphoned off the top 5 gallons and I poured it into a can and then into the minivan. Hey, we won't be driving this thing for more than a couple of years, so what can it hurt, right? Most of the rest of the gas went into a 2 gallon can for use in the lawn mower. But the last gallon, and all of the crud at the bottom of the bucket, went into a smaller gas can. That one will get dropped off at the city chemical waste site along with my 10 gallon diaper bucket.

Introducing the gunky gas into the minivan was not a perfect solution, but no one spontaneously combusted, so I consider it a successful afternoon.

Tired of the crud

I decided to pull the gas tank out of the truck this afternoon. The removal went pretty easily, except that I ended up destroying the filler grommet and I cut the rubber grommet where the gas line passes through the floor of the cab. Both of those pieces are cheap and easy to find, so I was not too upset.

I thought I was low on gas and that it would be a good time to get the gas tank cleaned and sealed. Turns out, I have a lot more gas than I thought. But it is really gunked up with rust.

Racecar Man and I tried to filter the gas out of the tank and into gas cans, but we gave up, after straining a few gallons through several layers of cloth diapers. There was so much rust that our diaper-filter would clog after just a few seconds.

I am going to price having the tank cleaned and sealed at a radiator shop. The DIY supplies seem to cost anywhere from $20 to $60. A new tank costs $200 plus shipping with a new fuel sender and float for the fuel gauge. Before I do anything with this tank or order a new one, I am going to look around a little, to see if anyone around here has a used tank in good shape.

Boat Update

I don't wanna nother blog and you can't make me start one, so the boat stuff is going right here, for now. But I grabbed BoatinDaddy on blogspot, just in case.

I have been looking online for info about the bigger boat. It is a mid to late 60's Texas Maid, Fleet Model. It is a 14 ft fiberglass V Hull with a 1965 Mercury 20hp outboard hanging on the transom.

There you have it. All I know about boats in one short post.

Running on empty

I am trying to run the truck out of gas this week. I put a fuel filter on a week and a half ago. It is getting clogged already, with rust and crap out of the fuel tank. I am going to put another fuel filter on and hopefully I'll get a lot of the gas out before I remove the tank.

I want to read up on cleaning the tank and sealing the insides before I reinstall it. But when I do that, I have been warned that it will need a new fuel sender set-up, too.

I am also debating whether or not to remove the heater from the truck. As far as I know, it is functional. I know it needs all new duct work and the slides don't seem to move through a full range of motion. Plus, I don't plan on going too far north in this truck, so I'll doubt I'll ever use the heater. If it is too cold to ride in, then it is also too cold for yardwork or fishing.

Even if I do remove most of the system, I'll likely leave the controls in the dash, though. Otherwise everyone would ask me why is there a big hole in the dash. And I'll have to think up some witty answer. I already have to say "You put your weeeeeed in it..." every time someone asks about the hole where the cigar lighter should be.

By the way, magnets stick to the gas tank.

Bigger Boat, Better Price

I went out Monday to look over another boat. I guess this one will be making it's way home eventually. Just have a few thing to do before I bring it home.

The perfect accessory for a fishing truck

Back in this post, I told about getting the truck one step closer to being my fishing truck. Today, we took a huge step in that direction...



A neighbor was selling this beautiful aluminum boat in a garage sale.



Like everything around here, it needs a little TLC before The Talker and I can hit the water, but it looks like it was made to ride around in the back of my fishing truck!

TruckinDaddy

My older brother and most of his family stopped by today. They were in the middle of 10 hour drive and needed a place to let my Nephew run for a while.

Bro also got the run down on the truck. After I took him for a ride, he climbed behind the wheel and got to experience the lack of power steering and power brakes for himself.

By the time we got home, we both had big grins and had shared a few laughs. He last drove the truck when he was about 15 or sixteen, more than 20 years ago. Just for the record, Bro is only the third person to drive the truck since I got it home.